Process Engineer

Position Description:

The Process Engineer is responsible for designing, implementing, and optimizing manufacturing processes to enhance productivity and efficiency. They lead Lean manufacturing projects, apply Six Sigma methodologies, and conduct risk assessments to ensure process quality and safety. The role involves collaboration with various departments to refine processes, provide training on continuous improvement, and troubleshoot manufacturing equipment issues. Additionally, the Process Engineer develops process design plans and monitors data using statistical tools to identify and address process deviations.

Process Design and Optimization:

Utilize manufacturing engineering methodologies to design, implement, and improve new and existing assembly processes.
Lead Lean manufacturing projects to improve productivity, reduce waste, and increase efficiency.
Analyze current production processes and identify areas for improvement using Lean tools such as Plan-Do-Check-Act, Value Stream Mapping (VSM), SMED, 5S, and Kaizen.
Perform and understand common time study methods including Standard Time Study, Work Sampling, Cycle Time analysis, Motion & Time (MTM), Value Add/NVA analysis, & Takt Time Analysis.
Develop and implement process improvement plans, including Standard Work & Kanban systems.
Create process design plans including flowcharts, process maps, equipment specifications, floorplan layouts, and work instructions using tools such as Visio, AutoCAD, Word, and Excel, for new and existing product lines.
Develop and implement optimization strategies to enhance labor productivity and increase production throughput.
Utilize Six Sigma methodologies to reduce variability and improve quality.
Monitor data using Statistical Process Control (SPC) tools (e.g. Excel, Minitab, SPSS) and identify process deviations and implement corrective actions.
Conduct risk assessments for new processes or changes to existing processes to identify potential issues before implementation.
Ensure process adherence to safety standards, regulatory requirements, and customer specifications.
Identify and mitigate safety hazards in manufacturing operations.

Collaboration and Teamwork:

Collaborate frequently with Customer Focus Teams including Product Engineering, Quality, Supply Chain, and Operations to develop and refine manufacturing processes for new and existing product lines.
Advise relevant departments of current and potential impacts to manufacturing processes and capabilities.
Generate reports to communicate process metrics and improvements to management and quality departments.
Facilitate continuous improvement workshops (Kaizen events) to engage employees in problem-solving and process optimization.
Train and mentor team members or production staff on new processes and Lean methodologies to foster a culture of continuous improvement.
Provide input during asset acquisition and allocation processes.

Manufacturing Equipment Expertise:

Develop knowledge base of new and existing manufacturing equipment capabilities, limitations, and utilization.
Integrate new equipment assets into production processes.
Review equipment programming and setup operations for process optimization.
Assist in the development of preventative maintenance procedures for new and existing equipment assets.
Assist production teams in troubleshooting and resolving issues related to manufacturing equipment, process deviations, and defects in real-time.
Other duties as assigned by the Technical Services Manager

Authority:

Stop production processes due to safety, quality violations, or unauthorized process deviation.
Initiate Document Control Notification (DCN) process.
Initiate Temporary Deviation (TD) process.
Initiate Machine Down Notification process.

Experience/Technical/Other Skills Requirements:

Experience: Minimum 5 years of experience in Manufacturing, Industrial, or Process Engineering. Minimum 3 years for candidates with prior electronics manufacturing experience.
Education: BS- Manufacturing Engineering or Industrial Engineering or equivalent prior work experience.
Training: Experience in Statistical Process Control, Lean and Six Sigma certification is desired.
Skills – Strong analytical skillset. Team leadership skills. Strong Attention to detail. Strong computer literacy. Strong verbal and written communication skills.

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Health Insurance

ACC Electronix offers a group health benefit plan through a major healthcare provider.

Vision

This plan is voluntary, which means the employee pays the full premium. Coverage is very reasonably priced and provided by EyeMed.

Flexible Spending Account

ACC provides a Medical Expenses Flex Plan for every employee.

Disability

ACC provides Long Term Disability for all employees, with a benefit of 60% of base pay from 90 days to 5 years.

Life Insurance

All employees are given a $25,000 term life insurance policy, which includes an additional $25,000 AD&D.

Paid Personal Time

There is no distinction between vacation and sick time. Employees begin to accrue paid time off immediately upon hire.

Holidays

All holiday pay is available immediately upon hire. At least 7 days are available.

Bereavement Leave

In the event that an employee loses a spouse or child, ACC will grant up to 5 days of paid leave.

Jury Duty

Employees are encouraged to fulfill their civic responsibilities, so ACC will allow paid leave up to 5 days.

401(k)

Employees may contribute to a retirement account through ACC. The company does not match contributions at this time.

Employee Testimonials

Brittany Simeroth

I have worked for ACC for 9+ years and when I started, I had no experience in electronics manufacturing. Throughout my time here I have learned so much and gained many new skills. ACC is a family-oriented company, where the work is interesting and never boring. If you have the drive to move up, you can. It has been wonderful to grow with this company. I hope to continue to for years to come. It's a great environment with a very positive atmosphere."

Matthew Beerup

Before joining ACC, I knew very little about electronics or the electronics industry. I have received ongoing training and encouragement from a team that respects me as an individual and values me as an employee. The work I do at ACC is challenging and I am rewarded for meeting those challenges. My team is constantly reminding me that my effort is appreciated."

Matt Bisbey

I started working at ACC Electronix, Inc. in February of 2019. I was hired on as a stockroom fulfillment associate. After being with the company for about 2.5 years I have moved up to the position of Quality Technician. ACC Electronix gives and promotes opportunities for its’ employees to gain personal and financial growth from within the company. This business integrates training with skills to setup a successful career path for its’ employees. ACC Electronix provides a very clean and safe work environment for all staff members. The calm and patient vibe created by the Managers and the Leads on the floor is felt and appreciated by the associates throughout the plant. I am personally grateful for the ongoing career advancements and friendships that have been presented to me while being on the ACC Electronix team."

Antwan Tillmon

ACC Electronix is a wonderful place to work. where management is approachable and understands everyday problems and struggles. And you are always greeted with a warm smile. it's a great vibe to walk in and see so many people that are dedicated and very passionate about the work they do. it is a climate-controlled facility that is well kept. We are continually growing every year. I myself have gained so much knowledge from our leadership and I am very appreciative of their open-door policy. if you are looking for a place to work that has a friendly environment, family orientated place where everybody knows and addresses you by your name, then ACC is the place to be!"

Farad Muhammad

Working at ACC is a learning experience every day. I love my job because everyone shares the same vision and is dedicated to the mission. This truly creates a family environment where everybody is there for each other."

Jim Knight

I really enjoy the culture here at ACC. The people are enthusiastic. Positive Attitudes and optimism are a must in a fast-paced environment like ours. Working as a team will all ACC employees makes for a rewarding workday. Positive outlooks are a common factor here and they go a long way."

Mike Parker

I’ve had the pleasure of working at ACC for over 8 years now. The individual trust and work culture instilled by ACC ownership is unmatched and continues to motivate me to be my best."

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